comparision straight grate versus grate kiln cooler

  • comparision straight grate versus grate kiln cooler

    Understanding Pellets and Pellet Plant Operations . Fig 2 Typical schematic diagram of straight grate system. The grate-kiln system depicted in Fig 1 consists of a traveling grate for drying and preheating the pellets to about 1040 deg C, a rotary kiln for uniformly heating the throughput to the final induration temperature of 1315 deg C, and an annular cooler for cooling the product and heat ...

  • Iron Ore Pelletizing Grate-Kiln System Brochure

    Plant overview Grate-KilnTM iron ore pelletizing system The first Grate-KilnTM system pellet plant was installed in 1960. The plant took iron ore concentrate and produced superior iron ore pellets (which are spheres of high iron content and uniform quality) for blast furnace and direct reduced iron feed. Since then, Grate-Kiln systems have been used for over 50 plants, on both magnetite and ...

  • comparison between rotary vertical shaft kiln | Prominer ...

    Comparison between vertical shaft furnace and rotary kiln for . At present,the petroleum coke is mainly calcined by vertical shaft furnace or rotary kiln to meet the requirement of prebaked anode used for aluminium reduction in China.Vertical shaft furnace for calcination is quite different from rotary kiln for calcination in the principle of calcination process,calcined coke quality,product ...

  • allis-chalmers grate/kiln/cooler process, iron ore pellet ...

     · Pellet quality 1 Grate-Kiln-Cooler process … on plant availability Fig. 6 Flow of balling disc Table 1 Comparison of grate-kiln … »More detailed. straight grate pellet furnace – Crusher South Africa. iron ore grate kiln pellet plant process. … Grate-Kiln Process – Iron Ore Pelletising …

  • Thermal furnace

    Benefits Grate Kiln design allows for a lower bed depth compared to a straight grate, resulting in more uniform temperature profile, a lower pressure drop, and less power consumption. Process overview Grate Kiln systems consist of three major pieces of equipment. The Grate, the Kiln and the Cooler.

  • Solid Waste Management and Recycling Technology of Japan

    for fire grate Panel type water-cooled refractory Efficient Use Ammonia Primary air Secondary air High-temperature high-pressure boiler 4MPa X 400°C Low-temperature catalytic desulfurization device Below 170 °C Recirculation of exhaust gas Dioxin thermal decomposition system Bag filter Economizer Slaked lime Activated carbon

  • comparision straight grate versus grate kiln cooler

    comparision straight grate versus grate kiln cooler danieli straight grate iron ore pelletizing plant Iron ore pelletizing is the only supplier in the world that has both the Straight Grate and the Grate Kiln process for pelletizing We can help our customers to determine which process is the best for their ore, fuel and pellet requirements.

  • Different Zones Rotary Kiln

    comparision straight grate versus grate kiln cooler. difference between rotary kiln and straight grate technology grate kiln technology manufacturers in india grate sintering iron pellets grate kiln type furnace or a straight gratekiln iron ore pelletizing plant the aim the pellets are fed into a rotary kiln Drying and preheating processes of ...

  • Iron Ore Pellet Plant Layout Grate Kiln Technology

    comparision straight grate versus grate kiln cooler. difference between rotary kiln andstraight grate technology grate kiln technology manufacturers in india grate sinteringiron pellets grate kiln type furnace or a straight gratekiln iron ore pelletizing plant.

  • Mercury Chemistry and Möss Spectroscopy of Iron ...

    operations is that some use "grate-kiln" furnaces (Fig. 1) while others operate "straight-grates" (Fig. 2). Grate-Kiln facilities dry and heat pellets on a grate, but final firing is done in a rotating kiln. Drying, heating, and firing procedures are all performed on the

  • Federal Register :: National Emission Standards for ...

     · First, the grate kiln furnaces are larger than straight grate units with annual production rates approximately 30 percent higher than that of the straight grate furnaces. Second, the grate kiln furnaces are composed of two furnace sections, a continuous grate followed by a rotary kiln, while the straight grate furnaces include only a continuous ...

  • –– Iron Ore Pelletization Iron Ore ...

    Comparison Straight Grate vs. Grate Kiln Maintenance 43 Straight Grate Grate Kiln •Pallet cars can be taken off-line for maintenance •System must be shut-down for maintenance •Pallet cars made of alloy steel parts •Grate chain and all plates are made of alloy steel parts •Less refractory maintenance •More refractory maintenance, but ...

  • Difference Between Rotary Kiln And Shaft Kilncrusher Group

    Difference Between Sponge Iron Kiln And Cement Kiln. Difference between rotary kiln and shaft kilncrusher. Pictures of iron plant and kiln in pakistan. difference between sponge iron kiln and cement kiln stone you can print wallet sized pictures two case group is industry leader in dri tunnel kiln technology for sponge iron plant tunnel mining of coal in pakistan difference of round and rotary ...

  • rotary kiln and straight grate technology

    rotary kiln and straight grate technology. ... Straight Cooler Vs Circular Cooler In Sintering Machine. These two zones serve to increase the temperature of the pellets prior to the kiln, and here the main part of the oxidation to hematite takes place [9]. Oxidation of the pellets releases a large amount of heat – this is the main heat source ...

  • "A Comparison of Pellet Quality from Straight-grate and ...

     · A clear distinction between the dustiness of grate-kiln and straight-grate fired pellets is established. We conclude that grate-kiln-cooler systems provide superior pellet quality, but at the cost of some pellet production rate.

  • straight grate iron ore pellitizing technology solution for

    straight grate iron ore pellitizing technology solution for. Costeffective solutions for metals recovery and refining products our portfolio iron ore pelletizing supplier of both straight grate and grate kiln pellet plants activeelement both straight grates and grate kilns dry the pellets out in a drying section, then bring the pellets up to a temperature of about c in a preheat

  • straight grate pelletizing technology

    CONTRIBUTIONS TO THE TECHNOLOGY COMPARISON. 2 straight grate plants with a total capacity of 165 million ta 23 grate kiln 13 straight grate and in Canada where IOC operates 4 straight grates at Carol Lake New Foundland with a combined capacity of 13 million ta The installed pelletizing capacity worldwide amount totals 685 million ta with 410 .

  • cooler grates

    complete grate, the net wear rates are respectively 2.59 and 0.67. Xcc® grates are thus 3.85 times better in average than the ones in standard alloys. air channels in Magotteaux patented Bar Grate Comparison between standard alloy and Xcc® in a 3,100mtpd cooler. RGTHQTCVGF left: Xcc® grate. right: competition grate both after 26 months

  • comparison between straight grate and grate kiln ...

     · comparison between straight grate and grate kiln,, (Traveling Grate) and Grate-Kiln furnac, The characteristics of two kinds of pelletizing processes (straight-grate, shaft furnace process, straight grate . straight grate induration machine suppliers -,, Straight grate vs rotary kiln Straight grate, Analysis of combustion efficiency in a ...

  • Pelletizing System

    Grate Kiln Process - Lepol Grate-Kiln System (Cement process) is the basis. - Developed by Allis-Chalmers in 1960 with the improvements by KSL 1. Production of high quality pellet 2. Utilization of coal in the main burner Pelletizing System - Kobe Steel acquired the license of Grate-Kiln …

  • grate kiln technology suppliers in india

     · comparision straight grate versus grate kiln cooler indian party for rotary kiln erection rotary kiln suppliers in india focus is on the grate-kiln pelletizing process technology grate - kiln …

  • mathematical model of rotary cement kiln

    mathematical model of rotary cement kiln HFC Refrigerants (55) HST Hydraulic Cone CrusherHST series hydraulic cone crusher is combined with technology such as machinery, hydraulic pressure, electricity, automation, intelligent control, etc., representing the most advanced crusher technology in …

  • Thermal Implications of Phase Transformations during ...

    a travelling grate in a packed bed where they are dried and preheated. In "straight-grate" plants, firing (at around 1300–1350°C) and cooling are also completed on the grate, whereas in "grate-kiln" plants the firing process is performed in a rotary kiln before the pellets are transferred into an annular travelling grate cooler.

  • Cement Kilns: Grate Coolers

    The essential characteristic of a grate cooler is a layer of clinker spread on a more-or-less horizontal perforated grate, through which cold air is blown. The grate is made of steel, and the cold air keeps it sufficiently cool to avoid melting or burning. The clinker progresses through the cooler by moving more-or-less horizontally along the grate, and so the direction of the cooling air is ...

  • (PDF) Development and application of thermal mathematical ...

    Based on the analysis of heat transfer mechanics, physical and chemical change of pellet drying and preheating process in grate, the mathematical model is established and solved by three-diagonal matrix algorithm. With Visual Basic 6.0 a simulation

  • SINTERING AND PELLETISATION OF INDIAN IRON ORES

    GRATE KILN PROCESS Process adopts three equipment viz. grate, rotary kiln and annular cooler. Green balls are first dried and preheated on the straight grate followed by hardening in a counter flow manner in rotary kiln and air cooling in an annular cooler The grate has two or more wind boxes to provide for the gas draft

  • straight grate pellet process

     · Grate-Kiln Process – Iron Ore Pelletising. Grate-Kiln Process – Iron Ore … Pellet plants are built to meet any or a combination of criteria like Captive / Merchant, … Straight Grate and Grate-Kiln. »More detailed

  • Grate Cooler – Clinker Cooler | AGICO Grate Cooler In ...

    There are various types of clinker coolers developed before grate cooler: shaft cooler, rotary cooler, etc. Compared with them, grate cooler is the most suitable one for cement production lines with high outputs and usually designed for large cement kiln capacity that up to 10000 t/d. Distinct advantages of grate cooler:

  • Introduction to Iron ore Pellets and Pelletizing processes ...

     · Grate kiln process. The grate kiln process was developed by former Allis Chalmer and the first plant on this technology was constructed in 1960. In the grate kiln process (Fig 3) the traveling grate is used to dry and preheat the pellets. Material moves on straight travelling grate till it attains the temperature in the range of 800 deg C to ...

  • Understanding Pellets and Pellet Plant Operations – IspatGuru

     · Fig 2 Typical schematic diagram of straight grate system. The grate-kiln system depicted in Fig 1 consists of a traveling grate for drying and preheating the pellets to about 1040 deg C, a rotary kiln for uniformly heating the throughput to the final induration temperature of 1315 deg C, and an annular cooler for cooling the product and heat recuperation.

  • Energy and exergy analyses of a mixed fuel-fired grate ...

     · In fact, there are three kinds of pelletizing process: the grate–kiln–cooler (GKC), shaft and straight-grate. Compared to the shaft or straight-grate furnace, the GKC furnace is more promising partly because of advantages in low consumption of high temperature-resistant alloy steel and apt for larger scale production, partly because of ...

  • 22-04-16 Claudius Peters Speech for VDMA Cement

    Modern ETA Cooler Traditional Grate cooler Bed height 800 mm 600 mm Retention Time @ 45 t/d/m² 35,8 min 26,9 min Power consumption 6,76 kWh/t clinker 5,9 kWh/t clinker Cooler efficiency 77,6% 74,1% Comparison ETA versus Grate cooler

  • Rotary Dried Vs Kiln Dried

    Comparision straight grate versus grate kiln cooler.Difference between rotary kiln and straight grate technology grate kiln technology manufacturers in india grate sintering iron pellets grate kiln type furnace or a straight gratekiln iron ore pelletizing plant the aim the pellets are fed into a rotary kiln drying and preheating processes of ...

  • Annular Cooler Support Roller

    kobe steel straight grate pellet plants in india. kobe steel straight grate pellet plants in india. comparision straight grate versus grate kiln cooler carousel configurations), grate-kiln or steel belt sinter plant. .. consists of a travelling grate, rotary kiln and an annular cooler (figure. 3). l STRAIGHT .. higher thermal efficiency ...

  • The Coupling Effect in Drying Section in Traveling Grate ...

     · Iron ore pellets are currently one of the main ingredients in iron-making processes with the output increasing over the years [1, 2].Due to the large capacity and the better thermal efficiency by recycling use of hot waste gas, grate-kiln is a widely used process for iron ore pellet production [3, 4] a typical grate-kiln-cooler pellet production system, green pellets enter the induration ...

  • EP2559961A1

    A cooling grate for cooling and transporting of cement clinker having at least one grate element 1 with at least one support 10 for cement clinker, having at least one cooling air channel 20 discharging into the support 10 which is inclined in conveying direction 2 at least in a section 24 adjacent to its outlet used to inject cooling air into the clinker has improved cooling characteristics ...

  • grate ball machine

    Overflow VS Grate Discharge Ball or Mill Why Retrofit. 24/04/2018· The discharge end of a Grate Discharge Ball Mill is fitted with grate sections approximately 3½" thick, made of special heat treated alloy steel developed for this particular application. The grate sections have tapered openings between ¼" and 7/8″ dependent upon the ...

  • Mathematical model for a straight grate iron ore pellet ...

     · Two types of systems are usually used for induration of the iron-ore pellets: (a) straight-grate and (b) grate-kiln process. A hearth layer of fired pellets is used in the former to protect grate bars from excessive heating. Fresh pellets are charged onto a hearth layer of the fired ones.

  • Iron Ore Pellet Annular Cooler Modelling

    Kenya Iron Rotary Kiln Healthcare Life. Kenya iron rotary kiln. Modelling and optimiation of a rotary kiln direct. kiln speed Two auxiliary drives one electric and one diesel are provided and they drive the kiln at 01 rpm Dual drive iron ore kiln Cooler The cooler is essentially a grate formed into a …